Статья: How the Joy Model Silicone Doll is Made? The Production Process.
How the Joy Model Silicone Doll is Made? The Production Process.
This is the exact process of making our dolls, with some pictures of us doing the make-up on the dolls by hand.
Designing: Design patterns for dolls, considering various aspects such as sizes, shapes, and features. This involves creating detailed sketches or digital renderings to visualize the final product.
Making Molds: Once the designs are finalized, molds are created for different parts of the doll, such as the head, limbs, and torso. This typically involves sculpting or carving the desired shapes and then making molds using materials like silicone or plaster.
Mixing Silicone: Liquid silicone is mixed with colors and additives to achieve the desired texture, color, and other properties. The mixture must be carefully measured and blended to ensure consistency.
Pouring Silicone: The prepared silicone mixture is poured into the molds for each doll part. The molds are then left to set, allowing the silicone to harden and take the shape of the mold.
Removing from Mold: Once the silicone has hardened, the doll parts are carefully removed from the molds. This process requires precision to avoid damaging the delicate features of the parts.
Assembling: The doll parts, including the head, limbs, and torso, are assembled together. This may involve attaching joints, inserting wires for poseability, and adding other features such as hair and eyes.
Face Makeup: Delicate makeup is hand-applied to the dolls to enhance their features and add realism. This step requires skilled craftsmanship to achieve the desired look for each doll.
Quality Check: Each doll undergoes a thorough quality check to identify any defects or problems. This includes inspecting for imperfections in the silicone, makeup application, and overall construction.
Packaging: Once the dolls have passed quality control, they are carefully packaged in protective materials to prevent damage during shipment. This may include wrapping each doll in tissue paper or bubble wrap and placing them in sturdy boxes.
Shipping: The packaged dolls are then sent to customers via the chosen shipping method. This involves coordinating logistics and ensuring timely delivery to meet customer expectations.
Feedback: Customer feedback is collected and analyzed to identify areas for improvement in future doll designs and manufacturing processes. This feedback helps to ensure customer satisfaction and product quality over time.
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